Chemical Plant Operator how-to
How to Charge a Reactor Safely
Correct charging prevents bad batches and hazards.
Quick answer
Correct charging prevents bad batches and hazards. In short: review; verify; check, then complete the remaining steps below.
Step by step
Review the batch record.
Verify materials and amounts.
Check the reactor is clean and inerted.
Add materials in order.
Monitor temperature during addition.
Record each step.
Safety reminders for chemical plant operators
- Wear chemical PPE and respirators as required
- Follow SDS and process safety procedures
- Never bypass interlocks
- Follow confined space and lockout rules
Key terms
Reactor · Batch · Continuous process · Exothermic · Runaway reaction · SDS: see the full chemical plant operator glossary.