Production Assembler how-to

How to Handle a Quality Problem

Catching defects early saves rework and protects customers.

Updated By the Career Education Institute Curriculum Team
Quick answer

Catching defects early saves rework and protects customers. In short: stop; tag; pull, then complete the remaining steps below.

Step by step

  1. Stop and isolate the suspect part or unit.

  2. Tag it as nonconforming.

  3. Pull the andon or tell your lead.

  4. Check nearby parts for the same problem.

  5. Help the quality team find the cause.

  6. Restart only when the issue is cleared.

Safety reminders for production assemblers

  • Wear required PPE such as safety glasses and gloves
  • Use lift assists and proper lifting technique
  • Keep hands clear of pinch points and moving equipment
  • Follow ESD procedures when handling electronics

Work instruction · Takt time · Torque · 5S · Kaizen · Poka-yoke: see the full production assembler glossary.

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