Quality Control Inspector how-to
How to Perform a First-Article Inspection
FAI proves a new process makes parts that meet every requirement.
Quick answer
FAI proves a new process makes parts that meet every requirement. In short: get; balloon; measure, then complete the remaining steps below.
Step by step
Get the drawing, specification and FAI form.
Balloon every dimension and note on the drawing.
Measure each characteristic with appropriate tools.
Verify material certifications and special processes.
Record results and mark any out-of-tolerance features.
Submit the report for approval before production continues.
Safety reminders for quality control inspectors
- Wear safety glasses and required PPE on the production floor
- Handle sharp parts carefully
- Use proper lifting for heavy parts
- Follow lockout before inspecting inside machines
Key terms
Specification · Tolerance · First-article inspection (FAI) · Nonconformance · NCR · AQL: see the full quality control inspector glossary.