Refinery Operator how-to

How to Respond to a Process Upset

Quick response prevents releases.

Updated By the Career Education Institute Curriculum Team
Quick answer

Quick response prevents releases. In short: identify; stabilize; communicate, then complete the remaining steps below.

Step by step

  1. Identify the alarm and trend.

  2. Stabilize the unit per procedure.

  3. Communicate with the board and field.

  4. Check equipment in the field.

  5. Notify the supervisor.

  6. Document the event.

Safety reminders for refinery operators

  • Wear gas monitors and flame-resistant clothing
  • Follow work permits and lockout
  • Know emergency and evacuation procedures
  • Use management of change for any changes

Crude oil · Distillation · Fractionator · Cracking · Board operator · Outside operator: see the full refinery operator glossary.

More refinery operator how-to guides

Enroll in trainingTake fit quiz