Onboarding plan

Chemical Engineer Onboarding Plan (30-60-90 Days)

A practical, printable plan to take a new chemical engineer from first day to full productivity.

Updated By the Career Education Institute Curriculum Team
Chemical Engineer onboarding at a glance

Week one covers orientation, safety and shadowing. Days 1–30 build vocabulary and supervised practice on core procedures; days 31–60 move to independent work with competency sign-offs; days 61–90 focus on full productivity, cross-training and a credential plan.

Before day one

  • Confirm start date, schedule, pay and supervisor in writing
  • Verify required credentials: PE license, CCPSC (as applicable)
  • Prepare equipment and access: aspen HYSYS; MATLAB; excel; p&IDs
  • Assign a buddy or preceptor
  • Enroll the new hire in Chemical Engineer training so foundations are covered before or during week one

Week one: orient and protect

  • Workplace tour, emergency procedures and incident reporting
  • Follow PSM
  • Run HAZOPs
  • Wear plant PPE
  • Follow management of change
  • Shadow an experienced chemical engineer through a full shift
  • Training modules 1–3: role foundations, a day on the job and essential vocabulary (15 terms)

Days 1–30: learn

Goal: perform core tasks safely under supervision.

  • Supervised practice: do a process mass balance
  • Supervised practice: run a HAZOP on a chemical process node
  • Supervised practice: troubleshoot a heat exchanger
  • Training modules 4–7: duties, step-by-step tasks, tools and safety
  • 30-day check-in: confidence, questions and early wins

Days 31–60: contribute

Goal: handle a regular workload independently.

  • Design processes: independently
  • Improve yields: independently
  • Troubleshoot equipment: independently
  • Run process safety reviews: independently
  • Competency sign-offs completed (see checklist below)
  • Training final knowledge check and certificate of completion
  • 60-day check-in

Days 61–90: own

Goal: full productivity and a growth plan.

  • Meet productivity and quality targets for the role
  • Begin cross-training on a secondary task
  • Agree on a credential goal (for example, PE license)
  • Discuss the career path: Process Engineer → Senior Process Engineer → Engineering Manager
  • 90-day review

Competency checklist

Skill or taskTrainedObservedSigned off
Do a Process Mass Balance
Run a HAZOP on a Chemical Process Node
Troubleshoot a Heat Exchanger
Thermodynamics
Fluid mechanics
Heat transfer
Reaction engineering

How to measure onboarding success

  • Time to independent work on instruments or projects
  • Documentation or data corrections required
  • Rework, out-of-spec results or failed audits
  • 90-day retention

How Chemical Engineer training maps to this plan

  1. Introduction to the Chemical Engineer Role
  2. A Day on the Job
  3. Essential Chemical Engineer Vocabulary
  4. Core Duties and Responsibilities
  5. Common Tasks, Step by Step
  6. Tools, Equipment and Technology
  7. Safety, Compliance and Professional Standards
  8. Skills Employers Look For
  9. Launching Your Chemical Engineer Career
  10. Final Knowledge Check
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