Onboarding plan
Chemical Engineer Onboarding Plan (30-60-90 Days)
A practical, printable plan to take a new chemical engineer from first day to full productivity.
Chemical Engineer onboarding at a glance
Week one covers orientation, safety and shadowing. Days 1–30 build vocabulary and supervised practice on core procedures; days 31–60 move to independent work with competency sign-offs; days 61–90 focus on full productivity, cross-training and a credential plan.
Before day one
- Confirm start date, schedule, pay and supervisor in writing
- Verify required credentials: PE license, CCPSC (as applicable)
- Prepare equipment and access: aspen HYSYS; MATLAB; excel; p&IDs
- Assign a buddy or preceptor
- Enroll the new hire in Chemical Engineer training so foundations are covered before or during week one
Week one: orient and protect
- Workplace tour, emergency procedures and incident reporting
- Follow PSM
- Run HAZOPs
- Wear plant PPE
- Follow management of change
- Shadow an experienced chemical engineer through a full shift
- Training modules 1–3: role foundations, a day on the job and essential vocabulary (15 terms)
Days 1–30: learn
Goal: perform core tasks safely under supervision.
- Supervised practice: do a process mass balance
- Supervised practice: run a HAZOP on a chemical process node
- Supervised practice: troubleshoot a heat exchanger
- Training modules 4–7: duties, step-by-step tasks, tools and safety
- 30-day check-in: confidence, questions and early wins
Days 31–60: contribute
Goal: handle a regular workload independently.
- Design processes: independently
- Improve yields: independently
- Troubleshoot equipment: independently
- Run process safety reviews: independently
- Competency sign-offs completed (see checklist below)
- Training final knowledge check and certificate of completion
- 60-day check-in
Days 61–90: own
Goal: full productivity and a growth plan.
- Meet productivity and quality targets for the role
- Begin cross-training on a secondary task
- Agree on a credential goal (for example, PE license)
- Discuss the career path: Process Engineer → Senior Process Engineer → Engineering Manager
- 90-day review
Competency checklist
| Skill or task | Trained | Observed | Signed off |
|---|---|---|---|
| Do a Process Mass Balance | |||
| Run a HAZOP on a Chemical Process Node | |||
| Troubleshoot a Heat Exchanger | |||
| Thermodynamics | |||
| Fluid mechanics | |||
| Heat transfer | |||
| Reaction engineering |
How to measure onboarding success
- Time to independent work on instruments or projects
- Documentation or data corrections required
- Rework, out-of-spec results or failed audits
- 90-day retention
How Chemical Engineer training maps to this plan
- Introduction to the Chemical Engineer Role
- A Day on the Job
- Essential Chemical Engineer Vocabulary
- Core Duties and Responsibilities
- Common Tasks, Step by Step
- Tools, Equipment and Technology
- Safety, Compliance and Professional Standards
- Skills Employers Look For
- Launching Your Chemical Engineer Career
- Final Knowledge Check
