Onboarding plan

Roustabout Onboarding Plan (30-60-90 Days)

A practical, printable plan to take a new roustabout from first day to full productivity.

Updated By the Career Education Institute Curriculum Team
Roustabout onboarding at a glance

Week one covers orientation, safety and shadowing. Days 1–30 build vocabulary and supervised practice on core procedures; days 31–60 move to independent work with competency sign-offs; days 61–90 focus on full productivity, cross-training and a credential plan.

Before day one

  • Confirm start date, schedule, pay and supervisor in writing
  • Verify required credentials: SafeLand USA, H2S Clear (as applicable)
  • Prepare equipment and access: pipe wrenches; power tools; forklifts; backhoes
  • Assign a buddy or preceptor
  • Enroll the new hire in Roustabout training so foundations are covered before or during week one

Week one: orient and protect

  • Workplace tour, emergency procedures and incident reporting
  • Wear H2S monitors and know escape routes
  • Use stop work authority when unsafe
  • Follow lifting and rigging rules
  • Wear PPE including hard hat, FR clothing and steel toes
  • Shadow an experienced roustabout through a full shift
  • Training modules 1–3: role foundations, a day on the job and essential vocabulary (15 terms)

Days 1–30: learn

Goal: perform core tasks safely under supervision.

  • Supervised practice: make up a threaded pipe joint
  • Supervised practice: complete a job safety analysis
  • Supervised practice: respond to an h2s alarm
  • Training modules 4–7: duties, step-by-step tasks, tools and safety
  • 30-day check-in: confidence, questions and early wins

Days 31–60: contribute

Goal: handle a regular workload independently.

  • Assemble and repair oilfield equipment: independently
  • Lay and repair pipelines: independently
  • Dig and backfill trenches: independently
  • Clean tanks and equipment: independently
  • Competency sign-offs completed (see checklist below)
  • Training final knowledge check and certificate of completion
  • 60-day check-in

Days 61–90: own

Goal: full productivity and a growth plan.

  • Meet productivity and quality targets for the role
  • Begin cross-training on a secondary task
  • Agree on a credential goal (for example, SafeLand USA)
  • Discuss the career path: Roustabout → Floorhand or Operator → Crew Lead
  • 90-day review

Competency checklist

Skill or taskTrainedObservedSigned off
Make Up a Threaded Pipe Joint
Complete a Job Safety Analysis
Respond to an H2S Alarm
Pipefitting basics
Rigging
Equipment maintenance
Forklift operation

How to measure onboarding success

  • Weeks to first qualification sign-off
  • Procedure compliance and safety observations
  • Recordable incidents and near-misses
  • First-year retention

How Roustabout training maps to this plan

  1. Introduction to the Roustabout Role
  2. A Day on the Job
  3. Essential Roustabout Vocabulary
  4. Core Duties and Responsibilities
  5. Common Tasks, Step by Step
  6. Tools, Equipment and Technology
  7. Safety, Compliance and Professional Standards
  8. Skills Employers Look For
  9. Launching Your Roustabout Career
  10. Final Knowledge Check
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