Onboarding plan
Materials Engineer Onboarding Plan (30-60-90 Days)
A practical, printable plan to take a new materials engineer from first day to full productivity.
Materials Engineer onboarding at a glance
Week one covers orientation, safety and shadowing. Days 1–30 build vocabulary and supervised practice on core procedures; days 31–60 move to independent work with competency sign-offs; days 61–90 focus on full productivity, cross-training and a credential plan.
Before day one
- Confirm start date, schedule, pay and supervisor in writing
- Verify required credentials: PE license, ASM certifications (as applicable)
- Prepare equipment and access: SEM; tensile testers; hardness testers; XRD
- Assign a buddy or preceptor
- Enroll the new hire in Materials Engineer training so foundations are covered before or during week one
Week one: orient and protect
- Workplace tour, emergency procedures and incident reporting
- Follow lab safety
- Wear PPE
- Handle chemicals safely
- Follow radiation safety for XRD
- Shadow an experienced materials engineer through a full shift
- Training modules 1–3: role foundations, a day on the job and essential vocabulary (15 terms)
Days 1–30: learn
Goal: perform core tasks safely under supervision.
- Supervised practice: investigate a part failure
- Supervised practice: run a tensile test
- Supervised practice: select a material for a new part
- Training modules 4–7: duties, step-by-step tasks, tools and safety
- 30-day check-in: confidence, questions and early wins
Days 31–60: contribute
Goal: handle a regular workload independently.
- Select materials: independently
- Test properties: independently
- Investigate failures: independently
- Develop new materials: independently
- Competency sign-offs completed (see checklist below)
- Training final knowledge check and certificate of completion
- 60-day check-in
Days 61–90: own
Goal: full productivity and a growth plan.
- Meet productivity and quality targets for the role
- Begin cross-training on a secondary task
- Agree on a credential goal (for example, PE license)
- Discuss the career path: Materials Engineer I → Materials Engineer → Senior Engineer
- 90-day review
Competency checklist
| Skill or task | Trained | Observed | Signed off |
|---|---|---|---|
| Investigate a Part Failure | |||
| Run a Tensile Test | |||
| Select a Material for a New Part | |||
| Materials science | |||
| Mechanical testing | |||
| Microscopy | |||
| Failure analysis |
How to measure onboarding success
- Time to independent work on instruments or projects
- Documentation or data corrections required
- Rework, out-of-spec results or failed audits
- 90-day retention
How Materials Engineer training maps to this plan
- Introduction to the Materials Engineer Role
- A Day on the Job
- Essential Materials Engineer Vocabulary
- Core Duties and Responsibilities
- Common Tasks, Step by Step
- Tools, Equipment and Technology
- Safety, Compliance and Professional Standards
- Skills Employers Look For
- Launching Your Materials Engineer Career
- Final Knowledge Check
