Onboarding plan
Separating Machine Operator Onboarding Plan (30-60-90 Days)
A practical, printable plan to take a new separating machine operator from first day to full productivity.
Separating Machine Operator onboarding at a glance
Week one covers orientation, safety and shadowing. Days 1–30 build vocabulary and supervised practice on core procedures; days 31–60 move to independent work with competency sign-offs; days 61–90 focus on full productivity, cross-training and a credential plan.
Before day one
- Confirm start date, schedule, pay and supervisor in writing
- Verify required credentials: Process tech courses, HAZWOPER (as applicable)
- Prepare equipment and access: centrifuges; filter presses; stills; evaporators
- Assign a buddy or preceptor
- Enroll the new hire in Separating Machine Operator training so foundations are covered before or during week one
Week one: orient and protect
- Workplace tour, emergency procedures and incident reporting
- Follow lockout/tagout
- Wear chemical PPE
- Watch centrifuge vibration
- Follow confined space rules
- Shadow an experienced separating machine operator through a full shift
- Training modules 1–3: role foundations, a day on the job and essential vocabulary (15 terms)
Days 1–30: learn
Goal: perform core tasks safely under supervision.
- Supervised practice: know when to change a filter
- Supervised practice: run a centrifuge safely
- Supervised practice: monitor a distillation still
- Training modules 4–7: duties, step-by-step tasks, tools and safety
- 30-day check-in: confidence, questions and early wins
Days 31–60: contribute
Goal: handle a regular workload independently.
- Run filters and centrifuges: independently
- Run stills: independently
- Monitor separation: independently
- Change filters: independently
- Competency sign-offs completed (see checklist below)
- Training final knowledge check and certificate of completion
- 60-day check-in
Days 61–90: own
Goal: full productivity and a growth plan.
- Meet productivity and quality targets for the role
- Begin cross-training on a secondary task
- Agree on a credential goal (for example, Process tech courses)
- Discuss the career path: Operator → Senior Operator → Lead Operator
- 90-day review
Competency checklist
| Skill or task | Trained | Observed | Signed off |
|---|---|---|---|
| Know When to Change a Filter | |||
| Run a Centrifuge Safely | |||
| Monitor a Distillation Still | |||
| Filtration | |||
| Centrifuge operation | |||
| Distillation | |||
| Sampling |
How to measure onboarding success
- Weeks to first qualification sign-off
- Procedure compliance and safety observations
- Recordable incidents and near-misses
- First-year retention
How Separating Machine Operator training maps to this plan
- Introduction to the Separating Machine Operator Role
- A Day on the Job
- Essential Separating Machine Operator Vocabulary
- Core Duties and Responsibilities
- Common Tasks, Step by Step
- Tools, Equipment and Technology
- Safety, Compliance and Professional Standards
- Skills Employers Look For
- Launching Your Separating Machine Operator Career
- Final Knowledge Check
